Process Safety Consulting · Expert-Led · Field-Proven

PSM Consulting
That Goes Beyond
Compliance

SafeGuard PSM delivers the deep process safety expertise that keeps facilities safe, operations running, and regulators satisfied — led by industry veterans who have operated the units they now protect.

Our Services Get a Free Consult →

PSM Elements

Project Phases

75+

Yrs Field Experience

100%

OSHA 1910.119

What We Deliver

Full-Spectrum PSM Consulting

SafeGuard PSM brings field-hardened expertise across every element of OSHA 1910.119 — from pre-startup assessments to day-one compliance programs.

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Process Hazard Analysis

HAZOP, What-If, FMEA and Checklist methodologies led by certified PHA facilitators with active facility experience.

HAZOPWhat-IfFMEA

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P&ID Review & Documentation

Red-line P&ID reviews, document control systems, and naming conventions that survive audits.

P&IDMOCDocument Control

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Commissioning & PSSR

Pre-Startup Safety Reviews and commissioning walkthroughs that catch gaps before first fire. Day-1 safe operation is the only outcome we accept.

PSSRCommissioningStartup

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PSM Program Development

Build or rebuild all 14 OSHA PSM element programs — policies, procedures, permits, and training — from scratch or gap analysis.

14 ElementsProceduresTraining

🎯

Incident Investigation

Root cause analysis, near-miss investigation, and recommendation tracking aligned to CSB methodology and OSHA reporting standards.

Root CauseCSB MethodOSHA

Why SafeGuard PSM

Built Different.
By Design.

We don’t send junior associates with textbooks. Every engagement is led by industry veterans who have operated the units, run the PHAs, and owned the outcomes.

PSM Elements — All of Them

OSHA 1910.119 defines 14 process safety management elements. Most firms specialize in three or four. SafeGuard PSM covers all 14 with dedicated expertise — from Process Safety Information to Compliance Audits — because partial coverage creates partial protection.

Day 1

Actionable From the First Call

We don’t spend six weeks “assessing your current state.” Our structured onboarding identifies your highest-priority gaps in the first engagement, and we deliver a gap-closure roadmap before the first invoice is due.

Field

Operators Who Became Consultants

Our team has worked inside refineries, chemical plants, and LNG terminals — not just audited them. That field context is the difference between a recommendation that looks good on paper and one that can actually be implemented safely.

Our Services

Everything PSM,
Under One Roof

From program builds to incident investigations, SafeGuard PSM delivers the full spectrum of process safety consulting services.

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PSM Program Development

Full-scope PSM program builds covering all 14 OSHA elements. We write the policies, procedures, permits, and training materials your facility needs to achieve and maintain compliance.

Gap AnalysisAll 14 ElementsCompliance

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PHA / HAZOP Facilitation

Certified PHA facilitation across HAZOP, What-If, FMEA, and Checklist methodologies. We lead multi-discipline teams, manage study documentation, and drive actionable recommendations to closure.

HAZOPWhat-IfFMEA

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P&ID Review & Verification

Red-line P&ID reviews against as-built conditions, safety system verification, and document control gap assessments.

P&IDDocument ControlMOC

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Commissioning & PSSR

Pre-Startup Safety Review leadership and commissioning support for new units, major modifications, and restart after extended outage.

PSSRCommissioningStartup Safety

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MOC & MI Program Management

Management of Change and Mechanical Integrity program design, audit, and remediation. We build MOC workflows that prevent documentation gaps.

MOCMIAudit

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PSM Training & Incident Investigation

Tailored operator and supervisor PSM training programs, plus root-cause incident investigation support using CSB methodology.

TrainingRoot CauseCSB

Project Lifecycle

Six Phases. Zero Gaps.

Every SafeGuard PSM engagement follows a structured lifecycle that ensures compliance coverage from the first conversation to ongoing operations.

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Concept

Scope definition, regulatory mapping, and PSI inventory

Phase 1

📐

Design

P&ID review, PHA scheduling, and documentation framework

Phase 2

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Construction

MOC management, MI program setup, contractor safety

Phase 3

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Commissioning

PSSR execution, pre-startup walkthroughs, sign-off

Phase 4

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Startup

Day-1 operations support, emergency response prep

Phase 5

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Operations

Ongoing compliance audits, PHA revalidation, training

Phase 6

Industries Served

Built for Every
PSM-Covered Industry

Direct field experience across the industries where process safety matters most.

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Petroleum Refining

☔

LNG & Gas Processing

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Chemical Manufacturing

🐾

Ammonia & Fertilizers

⛽

Offshore Platforms

😳

Pharmaceutical

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Specialty Chemicals

Contact

Let’s Talk Process Safety

Whether you need consulting support, want to purchase documents, or have a question — we respond within one business day.

📍 Serving facilities in California, Texas, Louisiana, the Gulf Coast, Alaska, and nationwide.

✉

[email protected]
For consulting inquiries & document purchases

Regulatory Coverage

OSHA 29 CFR 1910.119 — PSM Standard
EPA 40 CFR Part 68 — RMP
CCPS Guidelines & RAGAGEP
API RP 750 & 752/753
NFPA 652, 654 & 30
DOT Pipeline Safety Regulations

PSM ConsultingThat Goes BeyondCompliance

Full-Spectrum PSM Consulting

Built Different.By Design.

Everything PSM,Under One Roof